Showing posts with label Solar Cells. Show all posts
Showing posts with label Solar Cells. Show all posts

Monday, 14 September 2015

Quest for organic solar panels and flexible electronics

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University of Vermont scientists have invented a new way to create what they are calling an electron superhighway in an organic semiconductor that promises to allow electrons to flow faster and farther — aiding the hunt for flexible electronics, organic solar cells, and other low-cost alternatives to silicon. To explore these organic materials, UVM graduate students (from left) Naveen Rawat and Lane Manning, and professors Randy Headrick and Madalina Furis, deployed this table-top scanning laser microscope. Their latest finding is reported in the journal Nature Communications — and may, someday not too far off, let you roll up your computer like a piece of paper. Credit: Joshua Brown, UVM



Scientia — TV screens that roll up. Roofing tiles that double as solar panels. Sun-powered cell phone chargers woven into the fabric of backpacks. A new generation of organic semiconductors may allow these kinds of flexible electronics to be manufactured at low cost, says University of Vermont physicist and materials scientist Madalina Furis.






But the basic science of how to get electrons to move quickly and easily in these organic materials remains murky.


To help, Furis and a team of UVM materials scientists have invented a new way to create what they are calling “an electron superhighway” in one of these materials—a low-cost blue dye called phthalocyanine—that promises to allow electrons to flow faster and farther in organic semiconductors.


Their discovery, reported Sept. 14 in the journal Nature Communications, will aid in the hunt for alternatives to traditional silicon-based electronics.


Hills and potholes

Many of these types of flexible electronic devices will rely on thin films of organic materials that catch sunlight and convert the light into electric current using excited states in the material called “excitons.” Roughly speaking, an exciton is a displaced electron bound together with the hole it left behind. Increasing the distance these excitons can diffuse—before they reach a juncture where they’re broken apart to produce electrical current—is essential to improving the efficiency of organic semiconductors.


Using a new imaging technique, the UVM team was able to observe nanoscale defects and boundaries in the crystal grains in the thin films of phthalocyanine—roadblocks in the electron highway. “We have discovered that we have hills that electrons have to go over and potholes that they need to avoid,” Furis explains.


To find these defects, the UVM team—with support from the National Science Foundation—built a scanning laser microscope, “as big as a table” Furis says. The instrument combines a specialized form of linearly polarized light and photoluminescence to optically probe the molecular structure of the phthalocyanine crystals.


“Marrying these two techniques together is new; it’s never been reported anywhere,” says Lane Manning ’08 a doctoral student in Furis’ lab and co-author on the new study.


The new technique allows the scientists a deeper understanding of how the arrangement of molecules and the boundaries in the crystals influence the movement of excitons. It’s these boundaries that form a “barrier for exciton diffusion,” the team writes.


And then, with this enhanced view, “this energy barrier can be entirely eliminated,” the team writes. The trick: very carefully controlling how the thin films are deposited. Using a novel “pen-writing” technique with a hollow capillary, the team worked in the lab of UVM physics and materials science professor Randy Headrick to successfully form films with jumbo-sized crystal grains and “small angle boundaries.” Think of these as easy-on ramps onto a highway—instead of an awkward stop sign at the top of a hill—that allow excitons to move far and fast.




Better solar cells

Though the Nature Communications study focused on just one organic material, phthalocyanine, the new research provides a powerful way to explore many other types of organic materials, too—with particular promise for improved solar cells. A recent U.S. Department of Energy report identified one of the fundamental bottlenecks to improved solar power technologies as “determining the mechanisms by which the absorbed energy (exciton) migrates through the system prior to splitting into charges that are converted to electricity.”


The new UVM study—led by two of Furis’ students, Zhenwen Pan G’12, and Naveen Rawat G’15—opens a window to view how increasing “long-range order” in the organic semiconductor films is a key mechanism that allows excitons to migrate farther. “The molecules are stacked like dishes in a dish rack,” Furis explains, “these stacked molecules—this dish rack—is the electron superhighway.”


Though excitons are neutrally charged—and can’t be pushed by voltage like the electrons flowing in a light bulb—they can, in a sense, bounce from one of these tightly stacked molecules to the next. This allows organic thin films to carry energy along this molecular highway with relative ease, though no net electrical charge is transported.


“One of today’s big challenges is how to make better photovoltaics and solar technologies,” says Furis, who directs UVM’s program in materials science, “and to do that we need a deeper understanding of exciton diffusion. That’s what this research is about.”


– Credit and Resource –


More information: Polarization-resolved spectroscopy imaging of grain boundaries and optical excitations in crystalline organic thin films, Nature Communications, 6, Article number: 8201 DOI: 10.1038/ncomms9201


Provided by: University of Vermont




Quest for organic solar panels and flexible electronics

Thursday, 4 June 2015

Unlocking nanofibers’ potential

Prototype boosts production of versatile fibers fourfold, while cutting energy consumption by 92 percent.

Scientia — Nanofibers, polymer filaments only a couple of hundred nanometers in diameter — have a huge range of potential applications, from solar cells to water filtration to fuel cells. But so far, their high cost of manufacture has relegated them to just a few niche industries.


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A scanning electron micrograph of the new microfiber emitters, showing the arrays of rectangular columns etched into their sides.
Courtesy of the researchers


In the latest issue of the journal Nanotechnology, MIT researchers describe a new technique for producing nanofibers that increases the rate of production fourfold while reducing energy consumption by more than 90 percent, holding out the prospect of cheap, efficient nanofiber production.






“We have demonstrated a systematic way to produce nanofibers through electrospinning that surpasses the state of the art,” says Luis Fernando Velásquez-García, a principal research scientist in MIT’s Microsystems Technology Laboratories, who led the new work. “But the way that it’s done opens a very interesting possibility. Our group and many other groups are working to push 3-D printing further, to make it possible to print components that transduce, that actuate, that exchange energy between different domains, like solar to electrical or mechanical. We have something that naturally fits into that picture. We have an array of emitters that can be thought of as a dot-matrix printer, where you would be able to individually control each emitter to print deposits of nanofibers.”


Tangled tale

Nanofibers are useful for any application that benefits from a high ratio of surface area to volume — solar cells, for instance, which try to maximize exposure to sunlight, or fuel cell electrodes, which catalyze reactions at their surfaces. Nanofibers can also yield materials that are permeable only at very small scales, like water filters, or that are remarkably tough for their weight, like body armor.


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The standard technique for manufacturing nanofibers is called electrospinning, and it comes in two varieties. In the first, a polymer solution is pumped through a small nozzle, and then a strong electric field stretches it out. The process is slow, however, and the number of nozzles per unit area is limited by the size of the pump hydraulics.


The other approach is to apply a voltage between a rotating drum covered by metal cones and a collector electrode. The cones are dipped in a polymer solution, and the electric field causes the solution to travel to the top of the cones, where it’s emitted toward the electrode as a fiber. That approach is erratic, however, and produces fibers of uneven lengths; it also requires voltages as high as 100,000 volts.


Thinking small

Velásquez-García and his co-authors — Philip Ponce de Leon, a former master’s student in mechanical engineering; Frances Hill, a former postdoc in Velásquez-García’s group who’s now at KLA-Tencor; and Eric Heubel, a current postdoc — adapt the second approach, but on a much smaller scale, using techniques common in the manufacture of microelectromechanical systems to produce dense arrays of tiny emitters. The emitters’ small size reduces the voltage necessary to drive them and allows more of them to be packed together, increasing production rate.




At the same time, a nubbly texture etched into the emitters’ sides regulates the rate at which fluid flows toward their tips, yielding uniform fibers even at high manufacturing rates. “We did all kinds of experiments, and all of them show that the emission is uniform,” Velásquez-García says.


To build their emitters, Velásquez-García and his colleagues use a technique called deep reactive-ion etching. On either face of a silicon wafer, they etch dense arrays of tiny rectangular columns — tens of micrometers across — which will regulate the flow of fluid up the sides of the emitters. Then they cut sawtooth patterns out of the wafer. The sawteeth are mounted vertically, and their bases are immersed in a solution of deionized water, ethanol, and a dissolved polymer.


When an electrode is mounted opposite the sawteeth and a voltage applied between them, the water-ethanol mixture streams upward, dragging chains of polymer with it. The water and ethanol quickly dissolve, leaving a tangle of polymer filaments opposite each emitter, on the electrode.


The researchers were able to pack 225 emitters, several millimeters long, on a square chip about 35 millimeters on a side. At the relatively low voltage of 8,000 volts, that device yielded four times as much fiber per unit area as the best commercial electrospinning devices.


The work is “an elegant and creative way of demonstrating the strong capability of traditional MEMS [microelectromechanical-systems] fabrication processes toward parallel nanomanufacturing,” says Reza Ghodssi, a professor of electrical engineering at the University of Maryland. Relative to other approaches, he adds, there is “an increased potential to scale it up while maintaining the integrity and accuracy by which the processing method is applied.”






– Credit and Resource –


Larry Hardesty | MIT News Office



Unlocking nanofibers’ potential