Showing posts with label metals. Show all posts
Showing posts with label metals. Show all posts

Friday, 18 September 2015

Inexpensive new catalyst can be fine-tuned

Material could replace precious metals and produce precisely controlled electrochemical reactivity.


Scientia — Researchers at MIT and Lawrence Berkeley National Laboratory have developed a new type of catalyst that can be tuned to promote desired chemical reactions, potentially enabling the replacement of expensive and rare metals in fuel cells.


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The new catalyst is carbon-based, made of graphite with additional compounds bonded to the edges of two-dimensional sheets of graphene that make up the material. By adjusting the composition and amounts of these added compounds, the characteristics of the catalyst can be adjusted to favor specific chemical reactions.






The new catalytic material is described in a paper published in JACS, the Journal of the American Chemical Society, by MIT assistant professor of chemistry Yogesh Surendranath and three collaborators.


Catalysts enhance the rate of a chemical reaction but are not consumed in the process. As a result, the repeated action of very small amounts of a catalyst can have large and long-lasting effects.


There are two basic types of electrocatalysts, which are crucial for enabling reactions in devices such as fuel cells or electrolyzers. Molecular electrocatalysts have the advantage of being relatively easy to tune by chemical treatment, so their reactivity and selectivity match the desired application; heterogeneous electrocatalysts, which are much more durable and easy to process into a device, tend to lack that ability for precise control.


Freedawn, Scientia, MIT, catalyst, metals , electrochemical , reactivity, chemical , reactions, fuel cells, carbon-based, two-dimensional sheets, graphene , electrochemical , catalytic , electrocatalysts, electrolyzers, Molecular , heterogeneous

An example of the type of test electrodes the researchers use.
Courtesy of the researchers


“What we wanted to do was to figure out a way to bridge those two worlds,” Surendranath explains. His team was able to accomplish that by taking graphite and finding a way to chemically modify its surface to give it the desired tunability.


The basic material used is pure carbon, which is “the universal electrode material” in batteries and fuel cells, Surendranath says. By finding a way to make this material tunable in the same ways as molecular catalysts, the researchers are providing an opening to a new approach to the design of such materials, which are also a key part of many chemical manufacturing processes.


In addition to their possible uses in fuel cells, such new catalysts could also be useful for enhancing chemical reactions, such as reducing carbon dioxide to convert it into a usable fuel, Surendranath says. This could reduce emissions of a principal greenhouse gas that fosters climate change, and transform it into a useful, renewable fuel.


The initial finding described in this paper is “just one piece of what we believe is a large iceberg,” Surendranath adds, since the basic ingredient is “a dirt cheap material that we are modifying using well-known chemistry.”




One frequent barrier to taking systems that work in the laboratory and making them into practical, marketable products is the ability to scale up the production process. “You need to be able to scale efficiently,” Surendranath says. The fact that the basis for the new catalyst is “a class of materials that are already made at scale, for commodities like paint and rubber,” should make scaling up their process relatively straightforward, he says: “All the keys to that are already in place.”


Surendranath says that this finding is particularly exciting because chemists “usually take a very precise refined material and then engineer some of its properties. But in this case, it allows us to take a material that is cheap and abundant, and turn it into something very valuable. It’s a different paradigm.”


“Electrocatalysis will play an increasingly important role for the interconversion of electrical and chemical energy as solar and other renewable sources of electrical energy become cheaper and more available,” says Clark Landis, a professor of chemistry at the University of Wisconsin at Madison, who was not involved in this work. “Large scale electrocatalysis requires electrodes that are inexpensive, robust, easily fabricated, and exhibit high, tunable catalytic activity … The principles of graphite modification demonstrated in this work likely will form the basis of new, rationally-designed electrocatalytic materials.”


Landis adds that “this paper has many layers of detail that make for compelling characterization and a complete story. But the presentation is so clear and systematic as to appear almost simple. The reader is left wondering ‘Why didn’t I think of that?’ These are hallmarks of high quality science.”


The research team also included postdoc Tomohiro Fukushima at MIT and Walter Drisdell and Junko Yano at Lawrence Berkeley National Laboratory in California. The work was supported, in part, by the U.S. Department of Energy.


– Credit and Resource –


David L. Chandler | MIT News Office






Inexpensive new catalyst can be fine-tuned

Monday, 14 September 2015

Printing transparent glass in 3-D

New system in 3-D printing is the first to create strong, solid glass structures from computerized designs.


Freedawn, Scientia, Printing , 3-D, transparent , Glass, computerized designs, 3-D printing, MIT, plastics , metals, molten glass

The glass 3-D printing process.
Photo: Steven Keating


Scientia — The technology behind 3-D printing — which initially grew out of work at MIT — has exploded in recent years to encompass a wide variety of materials, including plastics and metals. Simultaneously, the cost of 3-D printers has fallen sufficiently to make them household consumer items.

Now a team of MIT researchers has opened up a new frontier in 3-D printing: the ability to print optically transparent glass objects.






The new system, described in the Journal of 3D Printing and Additive Manufacturing, was developed by Neri Oxman, an associate professor at the MIT Media Lab; Peter Houk, director of the MIT Glass Lab; MIT researchers John Klein and Michael Stern; and six others.


Freedawn, Scientia, Printing , 3-D, transparent , Glass, computerized designs, 3-D printing, MIT, plastics , metals, molten glass


Other groups have attempted to 3-D print glass objects, but a major obstacle has been the extremely high temperature needed to melt the material. Some have used tiny particles of glass, melded together at a lower temperature in a technique called sintering. But such objects are structurally weak and optically cloudy, eliminating two of glass’s most desirable attributes: strength and transparency.


The high-temperature system developed by the MIT team retains those properties, producing printed glass objects that are both strong and fully transparent to light. Like other 3-D printers now on the market, the device can print designs created in a computer-assisted design program, producing a finished product with little human intervention.


In the present version, molten glass is loaded into a hopper in the top of the device after being gathered from a conventional glassblowing kiln. When completed, the finished piece must be cut away from the moving platform on which it is assembled.


In operation, the device’s hopper, and a nozzle through which the glass is extruded to form an object, are maintained at temperatures of about 1,900 degrees Fahrenheit, far higher than the temperatures used for other 3-D printing. The stream of glowing molten glass from the nozzle resembles honey as it coils onto a platform, cooling and hardening as it goes.


One challenge the researchers faced was keeping the filament of glass hot enough so the next layer of the structure would adhere to it, but not so hot that the structure would collapse into a shapeless lump. They ended up producing three separate components that can independently be heated to the required temperatures: the upper reservoir for the stock of molten glass, the nozzle at the bottom of that chamber, and a lower chamber where the printed object is built up.


Freedawn, Scientia, Printing , 3-D, transparent , Glass, computerized designs, 3-D printing, MIT, plastics , metals, molten glass

Scanning electron microscope image of a sample from a printed glass prism.
Image: James Weaver


The concept began as a project in a course on additive manufacturing, Klein says; he and others decided to refine the concept when initial work showed the idea had promise. But it was still a long and laborious process, with a lot of trial-and-error.


“Glass is inherently a very difficult material to work with,” Klein says: Its viscosity changes with temperature, requiring precise control of temperature at all stages of the process.


The new process could allow unprecedented control over the glass shapes that can be produced, Oxman says.


“We can design and print components with variable thicknesses and complex inner features — unlike glassblowing, where the inner features reflect the outer shape,” Oxman explains. For example, she adds, “We can control solar transmittance. … Unlike a pressed or blown-glass part, which necessarily has a smooth internal surface, a printed part can have complex surface features on the inside as well as the outside, and such features could act as optical lenses.”


Oxman adds that she foresees the process being adapted to create much larger structures.


Freedawn, Scientia, Printing , 3-D, transparent , Glass, computerized designs, 3-D printing, MIT, plastics , metals, molten glass

Photo: Andy Ryan


“Could we surpass the modern architectural tradition of discrete formal and functional partitions, and generate an all-in-one building skin that is at once structural and transparent?” she asks. “Because glass is at once structural and transparent, it is relatively easy to consider the integration of structural and environmental building performance within a single integrated skin.”




Houk cites several additional directions for pushing the research further. One is adding pressure to the system — either through a mechanical plunger or compressed gas — to produce a more uniform flow, and thus a more uniform width to the extruded filament of glass. Additional work will focus on the use of colors in the glass, which the team has already demonstrated in limited testing.


Klein says the printing system is an example of multidisciplinary work facilitated by MIT’s flexible departmental boundaries — in this case, involving team members from the Media Lab, the Department of Mechanical Engineering, and the MIT Glass Lab, which is part of the Department of Materials Science and Engineering.


Freedawn, Scientia, Printing , 3-D, transparent , Glass, computerized designs, 3-D printing, MIT, plastics , metals, molten glass

Photo: Chikara Inamura


– Credit and Resource –


David L. Chandler | MIT News Office




Printing transparent glass in 3-D